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The project progressed through two stages where a small prototype was built to test various concepts while providing an example instructional development teams could use in designing course concepts and material.


Thank you to all who have built a version of our design, the support and feedback has been overwhelming.  It has been a while since this project was executed.  We have received correspondence from several people recently saying a few of the links we refer are now discontinued.  In chasing down a few of these notices, we have found that most of the items are still available and unchanged but under different model numbers that reflect cosmetic packaging differences.  We encourage our community members to help.  When you find a dead link and research the current component, please edit this page with the current part. 


Bill of Goods for Prototype (3'x2') Lightboard

Standard Fabrication Components
ItemQntyEst. Cost EachTotal CostLink
80/20 - 24" 15 Series sections2  http://www.amazon.com/80-20-SERIES-T-SLOTTED-EXTRUSION/dp/B001F0F14E/
80/20 - 36" 15 Series sections4  http://www.amazon.com/80-20-SERIES-T-SLOTTED-EXTRUSION/dp/B00BL104NU/
80/20 - Inside Gusset4  http://www.amazon.com/80-20-Series-4-HOLE-INSIDE/dp/B001IA12YE
80/20 - 7-Hole Tee Joining Plate2  http://www.amazon.com/80-20-Series-5-HOLE-JOINING/dp/B001IA4PQ6/
80/20 - 4-Hole 90-degree Joining Plate2  www.amazon.com/80-20-Series-4-Hole-Joining/dp/B001IA2LX0/
80/20 - Pivot ArmLeveling Feet24$7.00$14.00  http://www.amazon.com/gp/product/B001IA2M3O80/-20 - Living Nub2$4.80$9.60http://www.amazon.com/gp/product/B001IA2M34-Inc-Series-Leveling/dp/B006YVZ04A/
80/20 - Leveling FeetInside Corner Brackets4  http://www.amazon.com/80-20-Inc-Series-Leveling/dp/B006YVZ04A/80/20 - Inside Corner Brackets4  http://www.amazon.com/80-20-Series-2-Series-2-HOLE-BRACKET/dp/B001IA4Q7Y
80/20 - 5/16 Button Head Bolts30  http://www.amazon.com/80-20-Inc-Series-Flanged/dp/B006ZCLWE0/
80/20 - 5/16 T-Nuts30   
60 watt power supply1  http://www.amazon.com/LEDwholesalers-Waterproof-Transformer-3-prong-3204/dp/B003WOIVRU/
8mm - 5m 6000K 3528 8mm LED Strip1  http://www.amazon.com/HitLights-Density-Flexible-Adapter-included/dp/B005ST2I9O/
8mm - 5m 3000K 3528 8mm LED Strip1  http://www.amazon.com/HitLights-White-Double-Density-Flexible/dp/B00710K0DE/
LED Strip Connector2  http://www.amazon.com/dp/B00JJ4SRSA/
Custom Fabrication Components
LED Clips24$5.99 http://www.thingiverse.com/thing:307144
1/4 Tempered Glass    


15 Series 3355 Bolt Kit$33.00SlideIn-EconomyB006ZCLYVQ
Standard Components
ItemQntyCost PerCost TotalLink
80/20 - 72" 15 Series sections6$40.11$240.66http://www.amazon.com/80-20-SERIES-T-SLOTTED-EXTRUSION/dp/B001F0I3FI
80/20 - 24" 15 Series sections2$14.67$29.34http://www.amazon.com/80-20-SERIES-T-SLOTTED-EXTRUSION/dp/B001F0F14E/
80/20 - 24" 15 Series sections2$21.03$42.06http://www.amazon.com/dp/B00BL104NU/
80/20 - 5-Hole Tee Joining Plate4 $31.20http://www.amazon.com/dp/B001IA4PQ6
80/20 Inside Corner Bracket2$2.95 http://www.amazon.com/dp/B001IA4Q7Y/
80/20 - 45 Degree 15 Series Support (18")2$17.75$35.50http://www.amazon.com/dp/B006YVZ4UU/
80/20 - 45 Degree 15 Series Support (12")2$15.40$30.80www.amazon.com/80-20-Series-1515-UL-Support/dp/B00OCWXSKG/
80/20 - Caster Mount4 $74.60www.amazon.com/dp/B00J0934RI/
80/20 - Casters4 $124.00http://www.amazon.com/dp/B006YVZ2IO/
80/20 - Inside Gusset4 $6.25 $25.00http://www.amazon.com/80-20-Series-4-HOLE-INSIDE/dp/B001IA12YE
80/20 - 5/16 Button Head Bolts15 $.36$5.40Pivot Arm2$7.00$14.00http://www.amazon.com/80-20-Inc-Series-Flanged/dp/B006ZCLWE0/gp/product/B001IA2M3O
80/20 - Living Nub2$4.80$9.60http://www.amazon.com/gp/product/B001IA2M34
80/20 22$1.50- 5/16 Button Head Bolts15 $.36$5.40http://www.amazon.com/80-20-Inc-Series-Flanged/dp/B006ZCLWE0/
80/20 15 Series 3355 Bolt Kit22$1.50$33.00http://www.amazon.com/80-20-Inc-Slide-In-Economy/dp/B006ZCLYVQ/

80/20 15 Series 3357 Bolt Kit

8mm - 5m 6000K 3528 8mm LED Strip2$22.95$45.90http://www.amazon.com/dp/B005ST2I9O/
8mm - 5m 3000K 3528 8mm LED Strip2$22.95


LED Clips24$5.99 http://www.thingiverse.com/thing:307144
150 Watt DC Power Supply2$68.00$136.00http://www.amazon.com/dp/B00IHZ9ME0/
Terminal Block1$7.99$7.99http://www.amazon.com/dp/B0055HOK7C/
Fuse block2$2.25 www.amazon.com/Fuse-Block-Full-Molded-3AG/dp/B00E3X6MGQ/
5/16-18 Tap1$6.44$6.44www.amazon.com/Vermont-American-20270-Fractional-Bottoming/dp/B000I1NZJY/
Tap Wrench1$10.23$10.23http://www.amazon.com/Vermont-American-21914-Economy-through/dp/B000BQLW6Y
Custom Fabrication Components
****If you have no access to a 3D printer, simple versions of the mounting systems can be created from wood or plastic in any local fab shop. Dimensions and specs are provided below.
3/8 Low Iron Tempered Glass1$1026.89$1026.89Source Locally, freight shipping is cost prohibitive
LED Clip48  Link:  http://www.thingiverse.com/thing:379661
LED Dimmer Bracket1  Link:  http://www.thingiverse.com/thing:347864
Glass Standoffs8  Link:  http://www.thingiverse.com/thing:348064
Fuse Block and Cover1  Link:  http://www.thingiverse.com/thing:379691
Power Standoff1  Link:  http://www.thingiverse.com/thing:348049
Terminal Standoff1  Link: 


Electronic Mirroring System1$600$600http://www.ensembledesigns.com/products/brighteye/be72
Mirroring System Mount1  Link:


Light ArrayPer LegArray Total
Top33.8 watts101.4 watts
Left21.75 watts65.25 watts
Right21.75 watts65.25 watts
BottomNot UsedNot Used
Total231.9 watts



Cleaning Methodology



We've found that these liquid markers work best and are easiest to clean with a dry cloth (not paper towel): Sanford Wet Bright Sticks Wet-Erase Fluorescent Markers, Assorted Fluorescent Colors, 5-Pack